GNB Industrial Battery Charger Installation And Operation Manual I8p,d YV``f[$ ?gId 6p$omKt88lL%_n]ijVU@baWC k,Plln8% 0 C >kEG6P@YX+>1312a4i+S K)*rb_>6g!Y1;gD&/N#*Nh3(.aQFQ 1 Add an additional 5.000 to the height. In no event shall the original user be entitled to recover for contingent expenses resulting from but not limited to, telephone calls, telegrams, travel expenses, lodging, duties and taxes, labor, rental or replacement equipment, loss of business or profits or other commercial losses. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. Take it to a qualified GNB service center. GNB NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR GNB ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF THE PRODUCT, AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THIS WRITTEN WARRANTY. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. - C.F. SPP PowrPak Series Industrial Battery Chargers. Before proceeding check which transformer tap configuartion you have. Only qualified personnel should operate or service this equipment. Login to open The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. If the voltage at any location is incorrect, it can be determined that the transformer is faulty. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-06-475T1Z SCRFLX-06-600T1Z SCRFLX-06-750T1Z SCRFLX-06-865T1Z SCRFLX-06-965T1Z SCRFLX-06-1050T1Z 134 SCRFLX-12-475T1Z SCRFLX-12-600T1Z SCRFLX-12-750T1Z SCRFLX-12-865T1Z SCRFLX-12-965T1Z SCRFLX-12-1050T1Z SCRFLX-12-1200T1Z TYPE LBS KGS 5 7 4.5 6 2.2 3 C.F. They are designed to charge flooded lead-acid batteries only. Operating Instructions and Safety Precautions for the 2100LP & 2100HP Chargers Safety Careful consideration must be taken when connecting this charger to a generator. John Brodie, 65, suffered DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023. When the battery voltage is lower than 20V, you can short the J2 and J3 connecting lines on the charger circuit board. 2. FIGURE 3: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY) L1 L1 L3 L2 L3 L2 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L1 L3 L2 L3 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L3 L2 Instr. Do not connect the next battery before you see indication OFF/FCA. d)If the battery is unplugged during charging, the charger will indicate OFF. 1. The inspection and maintenance of the charger is very important in the daily use of the electric forklift. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. e)Only qualified personnel should operate or service this equipment. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. 9.1.2.2 80 % CHARGED LED 9.1.1 DELAY STAGE 9.1.1.1 This LED indicates that the charger is ON. For an equalize charge cycle, the current value is displayed as [ xx.xx E). f)De-energize all AC and DC power connections before servicing this unit. Subscribe Now to access A JIC type switch can only be factory installed and it is available in a B, C or D size cabinet. The relay closes thirty minutes after the charger reaches gassing voltage. GNB shall not be obligated to reimburse the original user or any other person for any work performed. 318 0 obj <>stream Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). PAGE 3. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. How to manage the battery in the forklift? For the first In order to deliver the best experience please tell us where you are located. EXCESSIVE EQUALIZING MAY DAMAGE THE BATTERY. The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). To ensure good continuity keep the contact area clean. Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. - 36.5 50 31.5 16 FUSE 40 20 AMPS AMPS C.F. 1. 13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. 4.4GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. 7.1 Fault and Display Codes 8. With the input supply connected and no battery, the charger will, enter the standby mode. Proper installation is important in order to achieve good charger performance, long troublefree operation and to prevent damage to the charger and batteries. This LED indicates that the battery has reached 80% charge. To ensure good continuity keep the contact area clean. 2100 HP. PDF Sales - Service - Recycling Scr200 Series Industrial Battery Chargers 1 See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). What is the voltage of the forklift battery? Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. Careful consideration must be taken when connecting this charger, to a generator. For non Z models contact your local GNB service representative. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. hbbd``b`@i&`,? i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). h)This charger is factory set to charge flooded lead-acid batteries only. It can be inferred that the charger fault is caused by the control board. Have the charger examined by a GNB service representative or local qualified service facility. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). Unplug the J2 and J3 pins on the board (the board is completely out of the circuit), using a foil or A small length of metal wire connects the two plugs J2 and J3 directly. 4.2Replacement and exchange parts will be warranted for a period of ninety (90) days. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. Step 1: Check if the mains power supply has electricity and if the battery is under voltage. Having trouble using the Discussion Forums? In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. You are about to leave the Exide Global site. 9.2 Momentary Remote and Stop Operation . The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. - B 220 10 15 9 12 5 7 C.F. The HP range of high-frequency chargers offers optimal charging while consuming less power. Enter your email address and check your inbox. Kalmar USA, SCR100 Charger - Exide Technologies . Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL, SUCH AS. Refer to the Troubleshooting section for more details. 7.0 APPLICATION The charger will automatically charge a battery per the Ah rating set at the factory. 9.1.2 9.1 SCRFLX CHARGER FUNCTIONAL DESCRIPTION CHARGING 9.1.2.1 CHARGING LED This section gives a brief description of each LED, pushbutton, and the delay function on the SCRFLX type charger front control panel. 2. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). Those who have not received electrical professional knowledge training may not allow the electric forklift charger housing to be opened for maintenance to prevent a safety accident. 8.2.3 AMPHR Release the UP or DOWN button to display the cumulative amp-hours returned to the battery as: [xxxx H]. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. You can even use it for maintenance charging of most vehicle or leisure batteries. Do not expose the charger to rain or snow. Repair or clean battery lugs. 10. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. Operating Instructions and Safety Precautions for the EHF Series Charger, Only a t rained person should operate this equipment. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. 1.7 Battery Connector and Charging Cable Verify that the connectors on both the battery and the charger are attached so that the positive output terminal of the charger is connected to the positive battery INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. 0 Technical specifications Exide 12/5.5 TEMPERATURECOMPENSATING INCLUDED The charger comes with a ground lug attached to the stud, clearly marked on the chassis. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. 9.1.7. Subscribe Now to access Do not touch un-insulated. 7.2 OPTIONS. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. Standby With the input supply connected and no battery, the charger will enter the standby mode. GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. "A%i_ 4]Y8xA)DPFc(9a@)JJI}Hxvxq%Qh1WZ"&8;$skmZe'h7+|FF3_pMpA&(%:t0l=w]; Maintenance process Do not expose the charger to rain or snow. TABLE 2 - SINGLE PHASE RATINGS 9. Exide Battery Charger tn80dx080 1 Solutions there is no problem just want to go over setup 6a Exide Battery Charger 7001207 0 Solutions Is a wiring diagram available for Exide NPC 18-3-9 Exide Battery Charger NPC 18-3-950L 0 Solutions need manual for exide model ES3-12-850 charger Exide Battery Charger ES3-12-850 0 Solutions hmo8r#x)tr^C Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. It remains closed for approximately ten minutes. maximum input current, as stated on the rating label. Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. Step 3: Check if the rectifier module has output Refer to Appendix A (on page 20) for a complete list of codes. Ensure that battery and charger are matched. Do not disassemble the charger. Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. Home Delivery World USA 2023 - only two months left! - C.F. 8.2.4 CTIME Release the UP or DOWN button to display the elapsed For battery sizes not listed, contact your local GNB service representative. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. . GNB shall not be obligated to reimburse the original user or any other person for any work performed. In no event shall the original user be entitled to recover for contingent expenses resulting from but not limited to, telephone calls, telegrams, travel expenses, lodging, duties and taxes, labor, rental or replacement equipment, loss of business or profits or other commercial losses. Before installing check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. The rating is suitable for the intended input supply and ' lead, The connector polarity is correct and matches the polarity of, A hand operated lockable isolator should be used in the, installation, to enable the charger to be disconnected from the, supply, for maintenance or repair work. less than 7Hz with good gain and phase margins. Only connect the AC mains power supply (not connected to the battery DC), use the AC voltage of the multimeter, the black test pen is connected to the position of the screw pile head, the red test pen is connected to the lower right position, and the AC voltage should be about 28V, then Connect the red test lead to the position of the upper pile head (the black test pen position is unchanged), and the AC voltage should be about 28V. GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. LIST OF DISPLAY INDICATIONS. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. Fault and Display Codes . Or no voltage output, you can determine that the rectifier module is faulty. The input. 1.2The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. The GNB SCR100 battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. SPP PowrPak Series Industrial Battery Chargers. permanently connected to the mains supply. C 12.75 22.25 22.25 23.65 23.65 31.50 NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. 3. 1.5The charger is used exclusively by the original user and by no other persons. 100% 8 Hour Charger Rated to fully recharge a 100% discharged battery within 8 hours. For proper connection, torque the screws to approximately 25 inch-pounds. WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY). NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. 7.2 Options 8. 4. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. The green ground wire in the AC input wiring must be connected to the charger ground stud (Identified by a green dot and ground symbol).
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